- Aeroseal Technology
HOW IT WORKS
A patented, computer-controlled process that seals your duct system from the inside out — without opening a single wall. No guesswork. Verified results every time.
- The Science
X-RAY PRECISION FOR YOUR DUCTS
Our brand applies the logic of an X-ray to ventilation infrastructure. Just as an X-ray reveals what’s hidden beneath the surface, Aeroseal technology locates and seals leaks that conventional methods cannot reach.
The polymer sealant particles travel with the airflow and bond only at the edges of leaks – not coating the duct walls. The result is surgical precision, applied to every inch of your system including the parts buried inside walls and ceilings.
Every job ends with a computer-printed certificate showing exact before-and-after leakage figures. Not an estimate Data.
DIAGNOSTIC SCAN
We connect our computerized equipment to your duct system and run a full pressurization test - measuring total CFM leakage and identifying where losses are heaviest. This baseline is documented before we touch anything.
WHAT HAPPENS
- System pressurized to a standardized test level
- Leakage measured precisely to CFM
- Computer maps zones of highest loss
- Baseline certificate generated for records
SYSTEM PREPARATION
Supply and return vents are temporarily covered. No walls opened, no ceilings cut, no furniture moved. Your building stays fully intact. Most prep is completed in underan hour.
Key Points
- Zero demolition — not a single wall opened
- Prep time: 30–60 min depending on size
- Occupants can remain in the building
- No secondary trades needed
Aeroseal Injection
A non-toxic, water-based polymer sealant is atomized into fine particles and injected into the pressurized duct system. Where air escapes through a leak, particles accumulate and bond - sealing the gap from within. The computer monitors leakage dropping in real-time.
Sealant Facts
- UL-listed, non-toxic, water-based formula
- Particles collect only at leak edges
- Seals gaps from hairline cracks up to 5/8"
- Computer tracks leakage drop in real-time
Verification & Certification
A final pressurization test shows exact before-and-after CFM figures, percentage sealed, and projected annual energy savings. You walk away with a printed certificate - official documentation you can share with clients, auditors, or inspectors.
You Receive
- Printed before/after CFM leakage report
- Official Aeroseal completion certificate
- Projected annual energy savings estimate
- Transferable 10-year sealant warranty
DIAGNOSTIC SCAN
We connect our computerized equipment to your duct system and run a full pressurization test - measuring total CFM leakage and identifying where losses are heaviest. This baseline is documented before we touch anything.
WHAT HAPPENS
- System pressurized to a standardized test level
- Leakage measured precisely to CFM
- Computer maps zones of highest loss
- Baseline certificate generated for records
SYSTEM PREPARATION
Supply and return vents are temporarily covered. No walls opened, no ceilings cut, no furniture moved. Your building stays fully intact. Most prep is completed in under an hour.
Key Points
- Zero demolition — not a single wall opened
- Prep time: 30–60 min depending on size
- Occupants can remain in the building
- No secondary trades needed
Aeroseal Injection
A non-toxic, water-based polymer sealant is atomized into fine particles and injected into the pressurized duct system. Where air escapes through a leak, particles accumulate and bond - sealing the gap from within. The computer monitors leakage dropping in real-time.
Sealant Facts
- UL-listed, non-toxic, water-based formula
- Particles collect only at leak edges
- Seals gaps from hairline cracks up to 5/8"
- Computer tracks leakage drop in real-time
Verification & Certification
A final pressurization test shows exact before-and-after CFM figures, percentage sealed, and projected annual energy savings. You walk away with a printed certificate - official documentation you can share with clients, auditors, or inspectors.
You Receive
- Printed before/after CFM leakage report
- Official Aeroseal completion certificate
- Projected annual energy savings estimate
- Transferable 10-year sealant warranty
- Technical Specifications
BUILT ON PRECISION ENGINEERING
5/8"
Max Gap Sealed
UL✓
Safety Certified
0 VOC
Non-Toxic Formula
±2%
Measurement Accuracy
- The Physics
WHY THE SEALANT FINDS EVERY LEAK
Airflow Dynamics
When air is forced under pressure through a duct system, it naturally escapes through every available opening. The sealant particles, suspended in that airflow, are carried to these escape points automatically — no manual targeting required.
Particle Adhesion
At the precise moment air makes a sharp turn to exit through a leak, particles collide with the leak edges and adhere. They build up layer by layer until the gap is fully sealed - like a clot forming naturally on a wound.
Real-Time Monitoring
Throughout the sealing process, a computer continuously measures system pressure and calculates remaining CFM leakage. When leakage stops declining, the system is sealed. This removes all human estimation from the equation.
- Ready to Start
THE LEAK YOU CAN'T FIND IS THE ONE WE SEAL.
Get a free site assessment – we’ll measure your current leakage and show you exactly what Aeroseal can do for your building.